Finishing the alaia

To finish the boards I'm using a linseed oil and bees wax solution that I melt down and mix together. Most guys are using just one coat b/c paulownia is salt water resistant. Buuut, I believe in overkill, so I do 2.

The logos and my signature are burnt into the wood.

Finish sanding the alaia

For the final sanding of the Alaias I go through a few grits of paper. I start w/ 100 grit to knock down the hard edges on the rails and add the concave in the back. Then I smooth everything out w/ 150 grit, and finally 220.

concave

Nick talking about how cool the grain is in

the bookmatched alaia

Bookmatched paulownia alaia

for Xmas

Shop alaia

Planing out the alaia rail bands

I've found that hand planing my rail bands is easier than using the power planer on the paulownia. I use my smaller block plane to run the rails, then I go to my grinder/sander to finish them off.

Alaias outlined and rough cut...

The 6' Alaia for an Xmas present and the shop Alaia have been templated and cut out. 1st step was to clean up the blanks, so I planed down the high spots w/ an old block plane that I have. Then I put a piece of masonite down that I have cut to the exact size template I want and draw it on the blanks. Then I cut them out w/ a jig saw.

Alaia and Paipo glue ups...

Got the shop alaia and paipo glued up the other day. Went with a stringer effect in both of them to see how it works. The alaia has 2 cedar stringers running through it, and the paipo has a cedar and paulownia t-band.

New York Times article on Alaias

Looks like even the New York Times is on the Alaia track. Here is a recently run article. NYT ALAIA ARTICLE

Alaias' for X-mas...

Working on a few Christmas presents. One for a customer and a few for shop use. The customer project is a 6' paulownia alaia. For shop experimentation we are building a 6' paulownia alaia and a 3' paulownia paipo. I might even add in a few hand planes for good measure.

The wood was milled yesterday and we joined, biscuited, glued and clamped the customer alaia. Glue ups for the shop boards will be done today.

I'll keep you all updated on the outline cutout and shaping.

3' paipo ready for glue up

6' Alaia - Paulownia w/ red cedar stringers

(for shop experimentation)

Alaia Xmas present glued and clamped

Joined and biscuit

Milling the paulownia

On the search for Paulownia...

As I woke up this afternoon from my fever induced coma, I found myself on the Cape May Lewis Ferry on the Delaware side. About a 1/2 drive was ahead of me and the Wu dog. We finally arrived @ Chesapeake Woodworkers Sales in Millboro, De. The guys were more than helpful and showed me around the shop and lumber yard. I found lots of exotic wood species and the wood I came for Royal Paulownia. I want to thank everyone there and if you are interested in buying Royal Paulownia look Chesapeake Woodworkers Sales up on the web @ www.Cheswoodsales.com .

Thanks to them I'll be able to finish another Alaia project for a client before Xmas.

Clocks & Tide Clocks!!!!

Just finished off some fresh surfboard tide clocks and a regular surfboard clock. They will be for sale on my Etsy site. Check them out... they will start @ $75

Happy Turkey Day Everyone...

Happy Thanksgiving to you and yours.

For the holiday season quickly approaching, I have set up an Etsy account for everyone to buy gifts and product. It's quick and simple to buy using Paypal. I'm offering FREE SHIPPING inside the Continental USA for now on smaller items. You never know, I may offer it on larger items too.

You can connect to my Etsy shop here... http://www.etsy.com/shop/JKSurfArt

Plus, if you can't find it, it's the top tab in my links on this blog. It says... "BUY JK Surf Art online here..."